Osaka Gas Network Co., Ltd.Osaka Gas Network Co., Ltd.
Daigas Group The Osaka Gas Group has taken a new step forward as the Daigas Group.

Maintenance

Efficiency Improvement in Leak Inspection with Laser Spectroscopy Detector and Dedicated Navigation System

Overview

In leak inspection operations, we have significantly increased the inspection speed by replacing the current cart-type semiconductor detector, which is used while walking, with an ultra-sensitive laser spectroscopy detector mounted on vehicles and bicycles. Furthermore, by introducing a dedicated navigation system to support vehicle-based inspections, we have automated the clerical and auxiliary tasks that were previously performed by people. These measures have enabled us to solve the shortage of manpower due to the efficiency improvement of inspection operations.

Efficiency Improvement in Leak Inspection with Laser Spectroscopy Detector and Dedicated Navigation System

Current leakage inspection operations

Approximately 20,000 km of gas pipes buried under roads are inspected annually using cart-type gas detectors.

①Inspection method

An operator walks along a road under which gas pipes are buried while pushing a cart-type detector.
When a leak is detected, the operator calls the department which accepts gas leak reports to inform them of the situation and request a response.

②Check and recording of the inspection route

During inspection, the inspection staff carries drawings output from the pipeline mapping system and checks the gas pipe locations subject to inspection. Inspected routes are marked using a pen as needed while walking.

Inspected routes are marked using a pen as needed while walking.

New leak inspection operations

①Mechanism of detection and response when a leak is found.

The tubes at the front of the vehicle and bicycle draw in air from the ground surface, and the ultra-sensitive laser spectroscopy detector inside the vehicle checks for the presence of gas. The vehicle is equipped with GPS and an anemometer, and when gas is detected, the leak location is displayed on the system.

②Check and recording of the inspection route

The generation of the inspection route and navigation during driving are performed by the dedicated navigation system. It is also possible to record and output the inspected route.

Check and recording of the inspection route
record and output of the inspected route